Full series of Robotic Shotcrete Machine, wireless remote control, motor and diesel engine
Applications
■ Widely used in concrete spraying projects of all kinds of working sections, such as railway tunnel, road tunnel, culvert, diversion tunnel of hydropower station, subway, mining and other underground projects.
Features
■ Three sections boom, the first and third boom are telescopic. Fully hydraulic control. Turning, tilting, stretching and solding, all movements could be done by shotcrete robot.
■ Shotcrete nozzle could rotate 360º, which minimizes the blind spot, depresses rebound rate and improves shotcreting quality.
■ Auto-parallel system makes it possible to keep the third boom parallel with working surface during operating main boom. It guarrantees a better control to the shotcrete angle and distance, and bring about better shotcreting result..
■ POTENTIAL made rigid chassis with floating front axle, internal combustion hydro-static transmission, 4-wheel drive, with functions of 4-wheel steering and crabbing. Lower Height and steeing radius, suitable for space limited and complex worksite.
■ All shotcreting movements could be done through wireless remote control. Maxmum protect the operaor, meanwhile offer a better operating.
■ Advanced and reliable electro-hydraulic proportional technology and PLC control, additive dosage could auto setting along with the concrete volume according to the initial set ratio. Meanwhile, a wide range of puping output 0-30 m³/h could be seaily achieved, which meets different requirements of pumping capacity.
■ Computerized man-machine communication module, could set working parameters and background system will monitor, record, memorize and display the data of working states in real time. Once it failed to ran normal, there will be an alarm and failure information display.
■ Double pump, double circuit hydraulic system, offers poweful and efficient pumping with smoothly reversing and minimum impact.
Specifications
| No. | Item | KC3019 | KC3017 | KC3016W | KC2515W | KC2512W | KS80+KP25 |
| 1 | Complete
machine | Weight(T) | 17 | 15.6 | 15 | 10 | 4.6+2.15 |
| Travelling speed(km/h) | 0～18 | 0～20 | 0～15 | 2.2/4.4 |
| Grade ability(°) | 25 | 25 | 25 | 30 |
| Approach/departure angle(°) | 30/18 | 22/22 | 21/21 | 25/25 |
| Ground clearance(mm) | 400 | 305 | 245 | 205 |
| Steering | 4 wheel driving/steering/crab | | |
| Traveling mode | wheels | wheels | crawler |
| Outside dimension(L×W×H)(mm) | 8265×2500×3200 | 7410x2200x3200 | 5900×2000×2650 | 3400×1600×2500+
3800×1500×1600 |
| 2 | Pumping system | Theoretical pump capacity (m³/h) | 4～30 | 7～30 | 7～25 | 4～25 | 7～25 |
| Filling height(mm) | ＜1200 | ＜1200 | ＜1200 | ＜1200 |
| Max.aggregate size(mm) | ≤16 | ≤16 | ≤16 | ≤16 |
| Max. theory outlet pressure (MPa) | 7.5 | 7.5 | 7.5 | 7.5 |
| Pipe diameter(mm) | 125 | 125 | 100 | 100 |
| Concrete cylinder diameter(mm) | 180 | 180 | 160 | 140 |
| Concrete cylinder moving distance(mm) | 1000 | 800 | 800 | 800 |
| Hydraulic cylinder(cylinder diameter/pole diameter)(mm) | 100/60 | 100/60 | 80/55 | 80/55 |
| Hydraulic cylinder moving distance(mm) | 1000 | 800 | 800 | 800 |
| Hopper capacity(L) | 600 | 400 | 300 | 300 |
| Max.theoretical horizontal deliver distance(m) | / | / | 450 |
| Max.theoretical vertical deliver distance(m) | / | / | 160 |
| 3 | Motor | Rated Power(kW/rpm) | 55/1480 | 45+30/1480 | 45+22/1480 | 45/1480 | 7.5+45/1480 |
| Rated voltage(V) | three-phase/380(optional) |
| 4 | Engine | Mode | 4 cylinder liquid-cooled diesel engine |
| Rated power(kW/rpm) | 82/2200 | 60/2200 | 33/2200 |
| Diesel tank volumn (L) | 120 | 80 | 80 |
| 5 | Air compressor | Mode | screw type | / | / | / |
| Rated Power((kW) | 75 | /(outsourcing) |
| Max.wind flow(m³/min ) | 13.5 | ＞10 (required inlet flow) |
| Exhaust pressure(MPa) | 0～0.7 | ＞0.5(required inlet pressure) |
| 6 | Shotcrete Boom | Boom mode | foldable + telescopic | foldable + rotate + telescopic | rotate + telescopic |
| Max.spary area | Upward(m) | 19 | 17 | 16 | 15 | 11 | 8.5 |
| Forward(m) | 17 | 15 | 14 | 13 | 9.6 | 7 |
| Downward(m) | 9 | 8 | 7.5 | 7 | 3.8 | 3.3 |
| Width(m) | 34 | 30 | 28 | 26 | 19.2 | 14 |
| Min.spary area | Upward(m) | 4 | 3 |
| Forward(m) | 2～3 | 2 |
| Downward(m) | 0 | 0 |
| Width(m) | 6 | 2 |
| Main boom rotate angle(°) | 270 | / |
| Main boom tilt angle(up/down)(°) | 60/23 | 60/25 | / |
| Main boom telescopic length(mm) | 2000 | 1600 | 1300 | / | / |
| Telescopic boom rotate angle(°) | (L/R)180/60 | 360 | / |
| Telescopic boom tilt angle(up/down)(°) | 30/62 | 65/25 | 60/43 |
| Telescopic boom stretch length(mm) | 2000 | 2000 | 1700 | 2600 | 1950 |
| Nozzle rotate(°) | 360 |
| Nozzle swing (°) | 240 |
| Nozzle brush(°) | 360 continuous |
| Nozzle diameter(°) | 80 |
| 7 | Additive
system | Flow rate(L/h) | 0～1200 | 60～720 | 60～720 | 60～600 | 60～600 |
| Working pressure(MPa) | 1.2 | 1.2 | 1.2 |
| Tank volumn(L) | 1000 | 500 | 500 | 200 | 200 |
| Suction length(m) | 3m | 3m | 3m |
| Motor rated power(kW) | 1.5 | 1.5 | 1.5 |
| 8 | Cleaning System | Flow rate(L/min) | 14 | 14 | 14 |
| Working pressure(MPa) | 14 | 14 | 14 |
| Motor rated power(kW) | 4 | 4 | 4 |
| 9 | Electric System | Operate mode | wireless romote control |
| Control mode | PLC + touchscreen display |
| 10 | Cable Reel | Cable length(m) | 100 | 80 |
| Power Source(V/Hz) | 380/50(optional) |
| Electric current(A) | 400 |
